Designing an oil rig transmission to avoid delays and hefty fines
Knovel helps an engineering team gain regulatory approval for a new gear design
An oil and gas company with both upstream and downstream operations needed a new transmission for a shallow-water rig. The new transmission had to pass a regulatory audit, and failure meant expensive delays and heavy fines. Knovel enabled the engineering team to deliver a design that passed the audit ahead of schedule, keeping the project on track and under budget.
The company needed an 18,000 foot-lb transmission for a 3,000 HP engine for a jack-up rig operating in shallow water in the European market. The Rig Mechanical Engineering group was tasked to design the gear system, which needed to successfully pass the ABS audit for off-shore oil rigs and receive its Classification Certificate, including the Class notation CDS (Certified Drilling System). The gear’s bolted design also needed to comply with the European ISO standard. However, the engineering group lacked access to software capable of calculating design parameters that would meet the current standard.
To obtain the calculations it needed, the team turned to Knovel, which provided an array of detailed information about the ISO standard application. These resources included samples of application diagrams used in similar applications, along with standard calculations and examples for verifying the performance of oil rig transmissions. One key element of the ISO application was a finite element method (FEM) analysis, which uses differential equations to assess airflow around obstructions. Knovel provided detailed FEM examples and calculations, enabling his team to create the FEM analysis required by the regulatory agency.
"Knovel enables my team to quickly surface the calculations we need and to understand how those calculations fit into the overall application process. It’s like working with an expert guide throughout every stage of the audit." Jordi Trauco, Mechanical Engineer
With the help of Knovel’s up-to-date information and calculations, the engineering group was able to quickly verify their computational model calculation and submit their audit application in advance of the deadline. The combined risks of project delays and failure fines meant that millions of dollars were riding on the success of this audit. By delivering the necessary calculations and verified references, Knovel enabled the engineering group to complete their application on time and under budget. The application passed the ABS audit on schedule, earning the oil rig the legally required CDS certification and helping the company remain competitive and ahead of the market.
"With Knovel, we’re able to access not only the mathematical models we need but also back up those calculations with trustworthy references and verify them through industry-standard tests." Jordi Trauco, Mechanical Engineer
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