A Practical Guide to Maintenance Engineering

1st Edition - January 1, 1990
Author: C. L. Dunlop
Language: English
eBook ISBN:
9 7 8 - 1 - 4 8 3 1 - 8 2 8 1 - 0

A Practical Guide to Maintenance Engineering presents a critical review of the physical make-up of the equipment. It discusses the equipment register, equipment codes, instrument… Read more

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A Practical Guide to Maintenance Engineering presents a critical review of the physical make-up of the equipment. It discusses the equipment register, equipment codes, instrument function terminology, and loop function terminology. It also addresses planned preventive and running maintenance as well as the objectives and guidelines of running maintenance. Some of the topics covered in the book are the preparations of completed planned maintenance service sheet, task sheet, service sheet, and equipment failure sheet; maintenance defect monitoring; maintenance stores spare part monitoring; statutory inspection monitoring; maintenance vibration analysis; and maintenance management. The preparation of safety relief valve schedule is also discussed. An in-depth analysis of the work order input/output flow diagram is provided. The planned and preventive maintenance flow diagram is presented. A chapter is devoted to creation of test running and maintenance record. The book can provide useful information to iron mechanics, engineers, students, and researchers.

1 Equipment Register Introduction The Equipment Register Equipment Codes Location Codes Instrument Function Terminology Numbering System as Applicable to Instrumentation Loop Function Terminology Equipment Register Source Form Completed Equipment Register Source Form Equipment Record Card Computer Printout as Applicable to Functional Identification Number (F.I.N. Code)2 Planned Preventive and Running Maintenance Objectives and Guidelines Manual Maintenance Flow Diagram Computerized Planned and Preventive Maintenance System Flow Diagram Completed Equipment Record Card Maintenance Planned Maintenance Service Sheet Feed Back Documentation Preventive Maintenance Task Sheet Equipment Failure Sheet Equipment Breakdown Flow Diagram Planned Maintenance Task Sheet Planned Maintenance Service Sheet Maintenance Trouble Shooting Guide Completed Planned Maintenance Service Sheet Completed Planned Maintenance Task Sheet Completed Preventive Maintenance Task Sheet Completed Maintenance Trouble Shooting Guide - Refrigeration Criticality Codes3 Maintenance Defect Monitoring Rectification of Defects Defect Card Route of Mechanical Defect Cards Feedback E Emergency Defect Normal Working Hours: Flow Chart 1 Outside Normal Working Hours: Flow Chart 2 Objectives Defect Accumulative Monitoring Diagram Defect Accumulation Monitoring Man Hours4 Maintenance Stores Spare Part Monitoring 103 Stores Stocks - Identification and Classification Illustration of Spares Stock Card Computerized Stores System Flow Diagram Stock Levels5 Statutory Inspection Monitoring Statutory Records Lifting Equipment/Test Program and Schedule Chart Safety Relief Valve Schedule Work Order Input/Output Flow Diagram Maintenance Check Lists Test Running and Maintenance Record Planned/Preventive Maintenance Flow Diagram External Maintenance Program6 Maintenance Vibration Analysis Vibration Analysis Portable Vibration Analysis Vibration Analysis Introduction Action Chart Vibration Analysis Progress Schedule Lubrication Schedule7 Maintenance Management Maintenance Management by Objectives Maintenance Department Family TreeConclusion