- Print ISBN 9780124165854
- Electronic ISBN 9780124165892
Minimize loss of revenue and the downtime of critical assets by avoiding foundation cracking, poor bonds, and initial alignment changes. After their successful introduction as a maintenance material, machinery grouts are now being used for equipment placement in new construction. While certainly suitable for both markets and applications, a successful installation depends on proper grout selection, application, foundation preparation, and forming methods. Therefore, guidelines on their uses and limitations are needed for engineers and maintenance personnel.
Based on 45 years of field experience, The Grouting Handbook collects a vast amount of information into a practical and user-friendly reference for mechanical and civil engineers. The book focuses on four basic elements of grouting:
From the ground up, The Grouting Handbook takes you step by step through the grouting process. Clear, straightforward directions give you details on preparing the foundation and surface and selecting the best material and method. Comprehensive yet concise, this is a convenient handbook for veteran and rookie engineers alike.
Chapter 1, The Foundation
The Initial Machinery Foundation Design,
Reciprocating Compressor and Engine Foundations,
Skid-Mounted Equipment Foundations,
Foundations for Centrifugal Pumps,
Foundation Mass to Equipment Weight Ratio for Pumps,
Concrete for the Foundation,
Adding Water to the Concrete Mix at the Job Site,
The Concrete Mix,
Placing Concrete in Hot Weather,
Pouring Concrete in Cold Weather,
Concrete Curing for Machinery Foundations,
Methods for Curing Concrete,
Types of Portland cement,
Contamination of the Foundation,
Guidelines for Use of Epoxy Grout on Oil-Saturated Concrete,
The Acceptable Moisture Content in Concrete, or How Soon Can We Pour the Epoxy Grout on the New Concrete?
Chapter 2 Anchor Bolts
The Basics of Anchor Bolts,
Measuring Equipment Pull-Down at the Anchor Bolts,
Determination of Anchor Bolt Pullout Strengths,
Machinery Reliability Starts with the Anchor Bolts,
How Anchor Bolts Behave,
Conventional Procedures for Achieving Initial Anchor Bolt Tension,
Types of Material Normally Used for Anchor Bolts of 1½” in. Diameter,
Typical Ways of Applying, or Measuring, Anchor Bolt Preload or Tension,
Seven Possible Causes of Loss of Preload in Anchor Bolts,
Bolt Tensioning Devices Currently Available,
The Easy Way to Observe and Monitor Anchor Bolt Preload, both Initial and Residual,
Proper Anchor Bolt Tensioning,
The Following Are Rules of Thumb for Anchor Bolt Tensioning,
"Is It Safer to Over-Tighten an Anchor Bolt Than To Under-Tighten It?"
Chapter 3 Cement Grout
A Comparison between Epoxy and Cement Grouts, or Which Product Should We Use?
Merits of Epoxy Grouts versus Cement Grouts,
Cementious Grouts: Cement Grouting in Real Life,