Production Engineering

1 Function and Organization of the Jig and Tool Department Surface Technology Designing for Ease of Production Economics of Tooling Copy Turning Economics of Jig and Fixture Practice2 Inspection and Gauging Factory and Line Inspection Limits and Fits Design of Limit Gauges Principles of Precision Measurement Slip Gauges Comparators Optical, Pneumatic and Electrical Types Measuring Machines Sine Bar and Angular Measurement3 Cutting-Tool Materials Carbon Tool Steel High-speed Steel Tungsten Carbide Ceramic Cutting Tools Diamond Tool and Machining Operations4 Small Tools Drills Rifle Drills Core Drills Spade Drills Reamers and Taps Thread Milling Grinding and Rolling5 Milling Cutters Types of Cutters End Mills Form Relieved Cutters Face Milling Cutters Throw-away Tips High Rake Cutters Down-cut Milling Vibration Problems Pendulum Milling6 Milling Fixtures Fixtures for Milling Slots and Jaws Edge Clamping Sighting Plates Fixtures for Quantities Fluid Clamping Gang Milling Indexing Fixtures7 Multiple and Consecutive Tooling Multiple Drilling Machine Consecutive Tooling Depth of Counterbores Pre-set Tooling Automatic Operating Cycles8 Tool Calculation and Development of Form Tools Examples of Calculation Calculating Correction on Form Tools Development of Form Tools Hardening of Form Tools Circular Form Tool Calculations Form Relief9 The Underlying Principles of Jig and Fixture Design Reduction of Idle Time Clearance between Jig and Component Sighting Faces Coolant to Cutting Edges Lugs or Bosses Clamps and Adjustments Inserts Loose Parts Foolproofing10 Jig and Fixture Details Guide Bushes Ejector Devices Locating Principles Clamps Cam Clamps Pressure Equalizing Clamps Indexing Plungers Jacks and Supporting Pins11 Drill Jigs Marking-off Templates Built-up Jigs Box Jigs Jigs for Large Components Trunnion and Indexing Jigs12 Multi-spindle Drill Heads Mounting and Designing Multi-heads Eight-spindle Drill Head Swiveling Drill Head Head with Adjustable Centers Three-spindle Head Unit Construction13 Broaches Material for Broaches Design of Broaches Determination of Pitch, Chip Clearance, Pulling Load, etc. Allowance for Broaching Types of Broaches Surface Broaching Heavy Broaching Developments14 Broaching Fixtures Keyway Broaching Keyways in Taper Bores Spline Broaching Outrigger Supports for Horizontal Machine Push Broaching Surface Broaching Broach Pullers15 Grinding Fixtures Cylindrical Grinding Mandrels Internal Grinding Surface Grinding Beeswax Fixture Vacuum Chucks16 Grinding-Wheel Truing Devices and Generating Systems Radius Forming Forming Angles Spline Grinding Blending Radii Truing Irregular Forms Truing on Surface Grinders Generating a Spherical Surface Spherical Grinding17 Grinding-Wheel Form-Crushing The Grinding Wheel Electrical Cut-out Device The Crushing Roller Dressing Blocks18 Boring Bars and Fixtures Locating and Clamping Boring Tools Tool Setting Boring Bar Problems Elimination of Vibration by Damping Honing Operations Diamond Honing Fixtures for Boring and Facing Multiple Boring Operations19 Deep-Hole Boring Trepan Boring The Trepanning Head The Machine Requirements for Successful High-speed Trepan Boring Production Data Cutting Tool for Trepan Boring 'Pressure' and 'Sizing' Pads High-pressure Oil Supply Pierce Boring20 Air and Oil Operated Fixtures Air Cylinders and Controls Safety Features Swarf Clearance Pneumatic Jigs and Fixtures Hydraulic Operation Design Features Accumulator System High Pressure Units21 Negative Rake Machining Face-milling Cutters Cutting Rakes Bevel Angle and Corner Radius Types of Cutter Blanks Turning Tools Cutter Design22 Transfer Machining and Group Technology Flow Production Automatic Work Handling Advantages of Transfer Machining Machine Design The Table Work Holding Transfer Mechanism Swarf Removal Sequence of Operation A Semi-automatic Installation Factors Influencing the Choice of Installation he Platen Layout of the Line Machine Design Transfer Mechanism Operation Sequence The First Operations The Transfer Line Machining the Angular Holes Final Stages Group Technology Cell SystemIndex