Pinch Analysis and Process Integration - 2nd Edition - ISBN: 9780750682602, 9780080468266

Pinch Analysis and Process Integration

2nd Edition

A User Guide on Process Integration for the Efficient Use of Energy

Authors: Ian Kemp
Hardcover ISBN: 9780750682602
eBook ISBN: 9780080468266
Imprint: Butterworth-Heinemann
Published Date: 5th December 2006
Page Count: 416
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Description

  • Foreword
  • Foreword to the first edition
  • Preface
  • Acknowledgements
  • Figure acknowledgements
  • Chapter 1: Introduction
    • Publisher Summary
    • 1.1 What is pinch analysis?
    • 1.2 History and industrial experience
    • 1.3 Why does pinch analysis work?
    • 1.4 The concept of process synthesis
    • 1.5 The role of thermodynamics in process design
    • 1.6 Learning and applying the techniques
  • Chapter 2: Key concepts of pinch analysis
    • Publisher Summary
    • 2.1 Heat recovery and heat exchange
    • 2.2 The pinch and its significance
    • 2.3 Heat exchanger network design
    • 2.4 Choosing ΔTmin: supertargeting
    • 2.5 Methodology of pinch analysis
    • Exercise
  • Chapter 3: Data extraction and energy targeting
    • Publisher Summary
    • 3.1 Data extraction
    • 3.1.1 Heat and mass balance
    • 3.2 Case study: organics distillation plant
    • 3.3 Energy targeting
    • 3.4 Multiple utilities
    • 3.5 More advanced energy targeting
    • 3.6 Targeting heat exchange units, area and shells
    • 3.7 Supertargeting: cost targeting for optimal ΔTmin
    • 3.8 Targeting for organics distillation plant case study
    • 3.9 Appendix: Algorithms for Problem Table and composite curves
    • Exercises
  • Chapter 4: Heat exchanger network design
    • Publisher Summary
    • 4.1 Introduction
    • 4.2 Heat exchange equipment
    • 4.3 Stream splitting and cyclic matching
    • 4.4 Network relaxation
    • 4.5 More complex designs
    • 4.6 Multiple pinches and near-pinches
    • 4.7 Retrofit design
    • 4.8 Operability; multiple base case design
    • 4.9 Network design for organics distillation case study
    • 4.10 Conclusions
    • Exercises
  • Chapter 5: Utilities, heat and power systems
    • Publisher Summary
    • 5.1 Concepts
    • 5.2 CHP systems
    • 5.3 Heat pumps and refrigeration systems
    • 5.4 Total site analysis
    • 5.5 Worked example: organics distillation unit
    • 5.6 Case studies and examples
    • Exercises
  • Chapter 6: Process change and evolution
    • Publisher Summary
    • 6.1 Concepts
    • 6.2 General principles
    • 6.3 Reactor systems
    • 6.4 Distillation columns
    • 6.5 Other separation systems
    • 6.6 Application to the organics distillation process case study
    • 6.7 Summary and conclusions
    • Exercises
  • Chapter 7: Batch and time-dependent processes
    • Publisher Summary
    • 7.1 Introduction
    • 7.2 Concepts
    • 7.3 Types of streams in batch processes
    • 7.4 Time intervals
    • 7.5 Calculating energy targets
    • 7.6 Heat exchanger network design
    • 7.7 Rescheduling
    • 7.8 Debottlenecking
    • 7.9 Other time-dependent applications 7.9.1. Start-up and shutdown
    • 7.10 Conclusions
  • Chapter 8: Applying the technology in practice
    • Publisher Summary
    • 8.1 Introduction
    • 8.2 How to do a pinch study
    • 8.3 Heat and mass balance
    • 8.4 Stream data extraction
    • 8.5 Targeting and network design
    • 8.6 Targeting software
    • 8.7 Industrial experience
    • Exercises
  • Chapter 9: Case studies
    • Publisher Summary
    • 9.1 Introduction
    • 9.2 Crude preheat train
    • 9.3 Aromatics plant
    • 9.4 Evaporator/dryer plant
    • 9.5 Organic chemicals manufacturing site
    • 9.6 Hospital site
    • 9.7 Conclusions
    • Exercises
  • Chapter 10: Conclusions
    • Publisher Summary
  • Notation
  • Glossary of terms
  • Further reading
  • Appendix – using the spreadsheet software
  • Index

Key Features

  • The only dedicated pinch analysis and process integration guide, fully revised and expanded supported by free downloadable energy targeting software
  • The perfect guide and reference for chemical process, food and biochemical engineers, plant engineers and professionals concerned with energy optimisation, including building designers
  • Covers the practical analysis of both new and existing systems, with ful details of industrial applications and case studies

Readership

Chemical and process engineers; senior undergraduate and graduate students; students undertaking capstone projects in process design. Key user groups include bulk/batch chemicals, oil/gas, food/drink/consumer products, buildings design and combined heat and power applications

Table of Contents

  • Foreword
  • Foreword to the first edition
  • Preface
  • Acknowledgements
  • Figure acknowledgements
  • Chapter 1: Introduction
    • Publisher Summary
    • 1.1 What is pinch analysis?
    • 1.2 History and industrial experience
    • 1.3 Why does pinch analysis work?
    • 1.4 The concept of process synthesis
    • 1.5 The role of thermodynamics in process design
    • 1.6 Learning and applying the techniques
  • Chapter 2: Key concepts of pinch analysis
    • Publisher Summary
    • 2.1 Heat recovery and heat exchange
    • 2.2 The pinch and its significance
    • 2.3 Heat exchanger network design
    • 2.4 Choosing ΔTmin: supertargeting
    • 2.5 Methodology of pinch analysis
    • Exercise
  • Chapter 3: Data extraction and energy targeting
    • Publisher Summary
    • 3.1 Data extraction
    • 3.1.1 Heat and mass balance
    • 3.2 Case study: organics distillation plant
    • 3.3 Energy targeting
    • 3.4 Multiple utilities
    • 3.5 More advanced energy targeting
    • 3.6 Targeting heat exchange units, area and shells
    • 3.7 Supertargeting: cost targeting for optimal ΔTmin
    • 3.8 Targeting for organics distillation plant case study
    • 3.9 Appendix: Algorithms for Problem Table and composite curves
    • Exercises
  • Chapter 4: Heat exchanger network design
    • Publisher Summary
    • 4.1 Introduction
    • 4.2 Heat exchange equipment
    • 4.3 Stream splitting and cyclic matching
    • 4.4 Network relaxation
    • 4.5 More complex designs
    • 4.6 Multiple pinches and near-pinches
    • 4.7 Retrofit design
    • 4.8 Operability; multiple base case design
    • 4.9 Network design for organics distillation case study
    • 4.10 Conclusions
    • Exercises
  • Chapter 5: Utilities, heat and power systems
    • Publisher Summary
    • 5.1 Concepts
    • 5.2 CHP systems
    • 5.3 Heat pumps and refrigeration systems
    • 5.4 Total site analysis
    • 5.5 Worked example: organics distillation unit
    • 5.6 Case studies and examples
    • Exercises
  • Chapter 6: Process change and evolution
    • Publisher Summary
    • 6.1 Concepts
    • 6.2 General principles
    • 6.3 Reactor systems
    • 6.4 Distillation columns
    • 6.5 Other separation systems
    • 6.6 Application to the organics distillation process case study
    • 6.7 Summary and conclusions
    • Exercises
  • Chapter 7: Batch and time-dependent processes
    • Publisher Summary
    • 7.1 Introduction
    • 7.2 Concepts
    • 7.3 Types of streams in batch processes
    • 7.4 Time intervals
    • 7.5 Calculating energy targets
    • 7.6 Heat exchanger network design
    • 7.7 Rescheduling
    • 7.8 Debottlenecking
    • 7.9 Other time-dependent applications 7.9.1. Start-up and shutdown
    • 7.10 Conclusions
  • Chapter 8: Applying the technology in practice
    • Publisher Summary
    • 8.1 Introduction
    • 8.2 How to do a pinch study
    • 8.3 Heat and mass balance
    • 8.4 Stream data extraction
    • 8.5 Targeting and network design
    • 8.6 Targeting software
    • 8.7 Industrial experience
    • Exercises
  • Chapter 9: Case studies
    • Publisher Summary
    • 9.1 Introduction
    • 9.2 Crude preheat train
    • 9.3 Aromatics plant
    • 9.4 Evaporator/dryer plant
    • 9.5 Organic chemicals manufacturing site
    • 9.6 Hospital site
    • 9.7 Conclusions
    • Exercises
  • Chapter 10: Conclusions
    • Publisher Summary
  • Notation
  • Glossary of terms
  • Further reading
  • Appendix – using the spreadsheet software
  • Index

Details

No. of pages:
416
Language:
English
Copyright:
© Butterworth-Heinemann 2006
Published:
Imprint:
Butterworth-Heinemann
eBook ISBN:
9780080468266
Hardcover ISBN:
9780750682602

About the Author

Ian Kemp

Affiliations and Expertise

Previously of Aspen Technology