Metal Cutting - 2nd Edition - ISBN: 9780408050319, 9781483105994

Metal Cutting

2nd Edition

Authors: E.M. Trent
eBook ISBN: 9781483105994
Imprint: Butterworth-Heinemann
Published Date: 1st December 1983
Page Count: 254
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Description

Metal Cutting, Second Edition discusses the metallurgical aspects of metal cutting. The book is comprised of 10 chapters that deal with various concerns in the metal cutting process. Chapter 1 provides an introductory discourse about metal cutting, while Chapter 2 covers the metal cutting operations and terminology. Chapter 3 discusses the essential features of metal cutting, and Chapters 4 and 5 cover the forces and heat in metal cutting. The book also tackles the different materials used in cutting tools, such as steel, carbides, and ceramic. The machinability of the metal cutting process and coolants and lubricants are then explained. The text will be of great use to professionals involved in the metallurgical process of metal cutting.

Table of Contents


Preface to the Second Edition

Preface to the First Edition

Acknowledgments

1 Introduction

Subject matter

Historical

2 Metal Cutting Operations and Terminology

Turning

Boring

Drilling

Facing

Forming and Parting-off

Milling

Shaping and Planing

Broaching

3 The Essential Features of Metal Cutting

The Chip

Techniques for Study of Chip Formation

Chip Shape

Chip Formation

The Chip/Tool Interface

Chip Flow under Conditions of Seizure

The Built-up Edge

Machined Surfaces

4 Forces in Metal Cutting

Stress on the Shear Plane

Forces in the Flow-Zone

The Shear Plane Angle and Minimum Energy Theory

Forces in Cutting Metals and Alloys

Stresses on the Tool

Stress Distribution

5 Heat in Metal Cutting

Heat in Chip Formation

Heat at the Tool/Work Interface

Heat Flow at the Tool Clearance Face

Heat in the Absence of a Flow-Zone

Methods of Tool Temperature Measurement

Tool/Work Thermocouple

Inserted Thermocouples

Radiation Methods

Changes in Hardness and Microstructure in Steel Tools

Measured Temperature Distribution in Tools

Conclusions

6 Cutting Tool Materials, Steel

Carbon Steel Tools

High Speed Steels

Structure and Composition

Properties

Tool Life

Tool-Life Testing

Conditions of Use

Further Development

Summing-up on High Speed Steel Tools

7 Cutting Tool Materials, Carbides

Cemented Carbides

Structure and Properties

Tungsten Carbide - Cobalt Alloys

Performance of Tungsten Carbide - Cobalt Tools

Tungsten-Titanium-Tantalum Carbide Alloys Bonded with Cobalt

Structure and Properties

Performance of WC-TiC-TaC-Co Alloy Tools

Techniques of Using Cemented Carbides for Cutting

Continued Development of Cemented Carbides

8 Cutting Tool Materials, Ceramic and Ultrahard

Ceramic Tools

Sialon

Diamond

Cubic Boron Nitride

General Survey

9 Machinability

Magnesium

Aluminum

Copper

Iron and Steel

Iron

Steel

Cast Iron

Nickel and Nickel Alloys

Titanium and Titanium Alloys

Zirconium

General Observations on Machinability

10 Coolants and Lubricants

Coolants

Lubricants

Bibliography

Index

Details

No. of pages:
254
Language:
English
Copyright:
© Butterworth-Heinemann 1984
Published:
Imprint:
Butterworth-Heinemann
eBook ISBN:
9781483105994

About the Author

E.M. Trent