Mechanical Engineer's Reference Book

Mechanical Engineer’s Reference Book: 11th Edition presents a comprehensive examination of the use of Systéme International d’ Unités (SI) metrication. It discusses the effectiveness of such a system when used in the field of engineering. It addresses the basic concepts involved in thermodynamics and heat transfer. Some of the topics covered in the book are the metallurgy of iron and steel; screw threads and fasteners; hole basis and shaft basis fits; an introduction to geometrical tolerancing; mechanical working of steel; high strength alloy steels; advantages of making components as castings; and basic theories of material properties. The definitions and classifications of refractories are fully covered. An in-depth account of the mechanical properties of non-ferrous materials is provided. Different fabrication techniques are completely presented. A chapter is devoted to description of tubes for water, gas, sanitation, and heating services. Another section focuses on the accountant's measure of productivity. The book can provide useful information to engineers, metallurgists, students, and researchers.

1 Units, Symbols and Constants

Metrication

The Système Internationale d'Unités

SI Quantities and Units

Application of Units

Conversion Tables

Implementation of SI in Engineering

Bibliography

References

Symbols and Abbreviations

Tables: Quantities and Units of Periodic and Related Phenomena

Quantities and Units of Mechanics

Symbols for Quantities and Units of Heat

Symbols for Quantities and Units of Acoustics

Symbols for Quantities and Units of Electricity and Magnetism

Mathematical Signs and Symbols for use in Technology

Abbreviations of Common Engineering Terms

Abbreviations of Common Units

Abbreviations of Some Engineering Bodies

Physical and Chemical Constants

Table of Elements

Table of Principal Elements Arranged in Order of Valency

Specific Heats and Melting Points

Surface Tension of Some Common Metals

Sectional Properties of Metals

2 Theory and Design Data

Engineering Thermodynamics and Heat Transfer

Basic Concepts

Property Data

Combustion

Power Plant Cycle Analysis

Compressors and Refrigerators

The Measurement of Power

The Measurement of Temperature

The Measurement of Compressible Fluid Flow Rate

Compressible Fluid Flow in Ducts

Heat Transfer

Heat Exchangers

References

British Standards

Fluid Mechanics

Hydrostatics

Steady Incompressible Fluid Flow

Fluid Flow in Pipes

Measurement of Pressure

Measurement of Incompressible Fluid Flow Rate

Principles of Similarity and Model Tests

Pumps for Incompressible Fluids

Turbines for Incompressible Fluids

References

Bibliography

British Standards

Mechanics

Statics

Dynamics

Balancing

Vibrations

Control Systems

References

Bibliography

British Standards

Steam Tables in SI Units

Spring Design

Introduction

Types of Springs and Their Applications

Materials for Helical Springs

Allowable Stresses in Helical Springs

The Design of Helical Compression Springs of Circular Section Material

The Design of Helical Compression Springs of Square and Rectangular Section Material

The Buckling of Long Helical Compression Springs of Circular, Square and Rectangular Section

Helical Torsion Springs

The Design of Control Disc Springs (or Belleville Washers)

Single Leaf Springs

Notation

References

British Standards

3 Drawing Office Practice and Metrology

Engineering Drawing Practice

Introduction

Drawing Sheet Sizes

Drawing Format

Drawing Scales

Projections

Dimensioning

Tolerancing

An Introduction to Geometrical Tolerancing

Indication of Surface Texture

Abbreviations for Use on Drawings

Simplified Drafting

Graphical Symbols for Engineering Drawings and Diagrams

References

Limits and Fits

Definitions

Hole Basis and Shaft Basis Fits

Recommended Fits

References

Tables: Fundamental Deviations for Shafts; Fundamental Deviations for Holes; Units of Tolerance for commonly-used Holes; Limits of Tolerance for commonly-Used Shafts

4 Screw Threads, Threaded Fasteners and Standard Sizes of Materials

Screw Threads and Fasteners

Screw Threads

ISO Metric Screw Threads

ISO Inch (Unified) Screw Threads

ISO Miniature Screw Threads, Metric Series

Dimensional Comparisons

Pipe Threads

Threaded Fasteners

Mechanical Properties of Bolts, Screws, Studs and Nuts; Metric Designation

ISO Metric Precision Hexagon Head Bolts, Screws and Nuts

ISO Metric Black Hexagon Bolts, Screws and Nuts

Unified Bolts, Screws and Nuts

Self-Tapping Screws and Metallic Drive Screws

References

Standard Sizes of Materials

Wire Gauge Sizes

Metric Drill Sizes

Metric Bar Sizes

Metric Plate Sheet and Strip Sizes (Ferrous and Non-Ferrous)

References

5 Metallurgy and Non-Metals Technology

Metallurgy of Iron and Steel

Iron and Steel Manufacture (Extraction Metallurgy)

Melting Practice

Metallurgy of Steel in the Solid State

Mechanical Working of Steel

Constitution and Heat Treatment of Steel

Metallurgy of Stainless and Heat Resisting Steels

Creep Resisting Steels

Steel for Low Temperature Use

High Strength Alloy Steels

References

Casting and Foundry Practice

The Advantages of Making Components as Castings

Hand Molding

Design Features Associated with Pattern Withdrawal

Running and Feeding

Casting Production Methods

Loam and Dry Sand Molding

References

Bibliography

Mechanical and Thermal Properties of High-Temperature Non-Metallic Materials

Introduction

General Theories of Properties

Material Properties

References

Bibliography

Refractories

Definitions and Classifications

Composition and Constitution

Testing and General Properties

Physical Properties and Chemical Analyses

Specific Properties and Uses

Bibliography

6 Welding and Surface Finishes

Welding

Welding and the Design (Drawing) Office

Classification of Welding Processes

Metal Arc Welding

Submerged Arc Welding

Electro-Slag Welding

Consumable Nozzle or Guide Process

Gas Metal Arc Welding (MIG)

Gas Tungsten Arc Welding

Oxyacetylene Gas Welding

Spot Seam and Projection Welding

Solid Phase Welding

Welding Design

Bibliography

Notes on Welding Various Materials

The Significance of Weld Defects

Bibliography

References

Brazing

Principles of Brazing

Scope and Applications

References

Bibliography

Soldering

Principles

Practical Aspects

Flux Residue Removal

Bibliography

References

Metal Finishing

Surface Preparation

Electroplating

Dip, Diffusion, and Sprayed Coatings

Anodizing and Chemical Conversion Coatings

Selection of Coatings

References

7 Mechanics and Properties of Solids and Materials

Mechanics of Solids

Introduction

Stresses in Machine Parts or Structures

Mechanical Stresses

Thermal Stresses and Creep

Elastic Deformation

Elastic Instability

Reserve Factors or Factors of Safety

References

Mechanical Properties of Ferrous Materials

Tables: Hardness Values; Impact Values; Elongation Values; Tensile Strength

References.

Mechanical Properties of Non-Ferrous Materials

Tables: Hardness Values; Bend Test; Aluminum and Aluminum Alloys; Copper and Copper Alloys; Nickel and Nickel Alloys

8 Non-Destructive Testing

Introduction

Visual Aids

Radiography

Ultrasonic Testing

Magnetic Particle Testing

Liquid Penetrant Testing

Eddy Currents

New Testing Techniques

Units

References

Bibliography

9 Fabrication of Materials

High Energy Rate Forming Techniques

Introduction

Explosive Forming

Explosive Hardening

Explosive Welding

Embossing and Cutting

Metal Forming by Explosives

Electrical Discharge

Forming Processes

Electro-Hydraulic Forming

Electro-Magnetic Forming

High Energy Rate Forming Machines

References

Modern Fabrication Techniques

Introduction

Ultrasonic Machinery

Electrical Discharge Machining

Electrochemical Machining

Electrolytic Grinding

Electrolytic Polishing

Thermoelectric Processes

Electron Beam Machining

Laser Beam Machining

References

10 Pipework

Steel Pipes and Flanges

Basic ISO Sizes

British Standard Sizes

Calculated Pipe Thicknesses

Pipe Specifications and Materials

Flanged Pipe Joints and Ratings

Boiler and Super-Heater Tubes

References

Grey and Ductile Iron Pressure Pipes and Fittings

ISO Cast Iron Pipes

BS Cast Iron Pipes and Fittings (Metric Sizes)

Metric Ductile Iron Pipes and Fittings

Identification of Metric Pipes and Fittings

References

Metrication in the Valve Industry

European Valve Survey

European Valve Standards

Other Requirements

World Standards for Valves

Metric Pumps

DIN Standards

Other European Standards

Comparison of DIN Standards and British Standards

Pressure Tests

References

Bibliography

Condensate Removal

Air Venting

Flash Steam

Condensate Recovery

Condensate Pipe Sizing

Lifting the Condensate

Pumping the Condensate

Dirt

Waterhammer and Flooded Condensate Lines

References

Copper and Copper Alloy Tubes and Fittings-Metric Sizes

Tubes for Water, Gas, Sanitation and Heating Services

Tubes for General Purposes

Tubes for Screwing and Steam Services

Heat Exchanger Tubes

Quality Control

Fittings

Flanges

References

11 Steel Vertical Cylindrical Storage Tanks

Introduction

Vapor Losses

Selection of the Type of Tank

Design of the Tank

Materials

Stability

Weld Control

Hydraulic Test

Standard Sizes of Tanks

References

12 Materials Handling Equipment and Lifting Appliances

Lifting Appliances

Introduction

Definitions

Design and Ordering

Issue, Maintenance and Records

Application and Use

Heat Treatment

Detailed Regulations

Statutory Forms

Factories Acts

Construction (Lifting Operations) Regulations

Docks Regulations

Bibliography

Mechanical Handling

Roller Track

Overhead Conveyors

Twin Track Conveyors

Floor Mounted Chain Conveyors

Elevators

Belt Conveyors

Pneumatic Conveyors

Screw and 'En Masse' Conveyors

Industrial Trucks

Co-Ordinated Schemes

Safety

References

Bibliography

13 Power Transmission

Energy Transfer

Brakes

Plain Bearings

Rolling Contact Bearings

Toothed Gearing

References

Bibliography

14 Lubricants and Lubrication

Introduction

Lubricants

Properties of Liquid and Gaseous Lubricants

Greases

References

Bibliography

15 Effluents and Environment

Water and Effluents in Industry

Introduction

Legislation

Technical Conditions

Problems Arising from the Treatment of Liquid Effluent

Treatment

Financial Aspects

Government Advice

Future Developments

Summary

References

Noise

Noise Ratings

Exposure Noise

Temporary Hearing Protection

Noise Reduction

References

Bibliography

Environmental Engineering

Environment

Heating Systems

Heating Commercial and Public Buildings

Industrial Heating

Heat Generation

Fuels and Combustion

Water Services

Air Conditioning

Controls

Electric Lighting

Economics

Pollution

References

British Standards

16 Plastics

Introduction

Processing

Design Considerations

Properties Data

Common Plastics

UK-Based Manufacturers and Suppliers of Plastics

UK-Based Suppliers Directory

References

17 Industrial Gases

Composition and Pressure of the Atmosphere

Symbols and Units

Theory of Compression

Volumetric Efficiency

Practical Compressors

Choosing a Compressor

Accessories

Pressure and Volume Control

Pipelines

Vacuum Pumps

Pneumatic Tools

Other Industrial Gases

Legislation

References

18 Instrumentation

Temperature

Pressure

Level

Fluid Flow

Indicators and Recorders

References

British Standards

19 Computers in Design and Operational Control

Numerical Control

Control Systems

Tape Proving

Adaptive Control

Axes

Part Programming

Organization of Part Programs

The Computer Role

Available Processors

The Batch Process

Selecting a System

Computer Graphics

On-Line Control

References

20 Management

Engineering Production Methods and Layout

Types of Production

Factors That Influence Methods of Production

Work Study

Method Study: Primary Approach

Method Study: Secondary Approach

Plant Layout

Ergonomics: Environmental Factors

Group Technology

Production Flow Analysis

Production Planning and Control

Planning Constraint and Objectives

A Complement to EDP

Network Analysis

Line of Balance

Variety Control

Inventory Management

Coverage Analysis

Plant Maintenance

Value Engineering and Value Analysis

Quality Control

Productivity Measurement

Accountants' 'Measures of Productivity'

Cost Accounting

Order Documentation

Material Control

Labor Cost Accounting

Overheads Allocation

Overhead Cost Accounting

Methods of Costing

Variance Analysis

Budgetary Control

Productivity Costing

Activity Sampling

Work Measurement

References

Patents, Designs and Trade Marks

Patents

Designs

Trade Marks

Index

Index to Advertisers