
Materials for Ultra-Supercritical and Advanced Ultra-Supercritical Power Plants
Description
Key Features
- Provides researchers in academia and industry with an authoritative and systematic overview of the stronger high-temperature materials required for both ultra-supercritical and advanced ultra-supercritical power plants
- Covers materials for critical components in ultra-supercritical power plants, such as boilers, rotors, and turbine blades
- Addresses advanced materials for future advanced ultra-supercritical power plants, such as superalloys, new martensitic and austenitic steels
- Includes chapters on technologies for welding technologies
Readership
Professional engineers working on high-temperature materials for USC and A-USC power plants as well as researchers in academia at postgraduate level onwards with an interest in materials for USC and A-USC power plants.
Table of Contents
- Related titles
- List of contributors
- Woodhead Publishing Series in Energy
- Preface
- 1. The fossil fuel power plants technology
- 1.1. Types of thermal power station
- 1.2. The coal-fired power generation plants
- 1.3. The power generation trend: realizing decarbonization through efficiency gains
- 1.4. Fossil fuels classification
- 1.5. Power plant overview and main components
- Part One. Ultra-supercritical power plant materials
- 2. Low-alloyed steel grades for boilers in ultra-supercritical power plants
- 2.1. Introduction
- 2.2. Historical development of low-alloyed steels
- 2.3. Properties and metallurgy
- 2.4. Welding and forming
- 2.5. Service degradation
- 2.6. Conclusions
- 3. High-alloyed martensitic steel grades for boilers in ultra-supercritical power plants
- 3.1. Introduction
- 3.2. History of the high-alloyed martensitic steels
- 3.3. Basic properties and fabrication
- 3.4. Service experiences
- 3.5. Basic metallurgy and long-term microstructure stability
- 3.6. Microstructure instability: Z-phase
- 3.7. Future perspectives
- 4. Austenitic steel grades for boilers in ultra-supercritical power plants
- 4.1. Introduction
- 4.2. Overview of austenitic steels
- 4.3. Thermal fatigue
- 4.4. Sensitization
- 4.5. Strain-induced precipitation hardening
- 4.6. Sigma-phase precipitation
- 4.7. Stress corrosion cracking
- 4.8. Stress relief cracking
- 4.9. Secondary hardening
- 4.10. Dissimilar metal welds
- 4.11. Conclusions
- 5. Martensitic steels for cast components in ultra-supercritical power plants
- 5.1. Material requirements for ultra-supercritical application
- 5.2. Why cast components are utilized for steam turbine applications
- 5.3. Casting materials for ultra-supercritical applications
- 5.4. Manufacturing challenges associated with production of heavy-wall martensitic 9%Cr steel castings
- 5.5. Bigger, hotter, higher pressure
- 5.6. Latest alloy developments and state-of-the-art technology
- 5.7. What is next after ultra-supercritical? Cast materials for advanced ultra-supercritical applications?
- 5.8. Summary
- 6. Martensitic steels for rotors in ultra-supercritical power plants
- 6.1. Introduction
- 6.2. Common rotor material requirements
- 6.3. Development of martensitic 9–12%Cr rotor steels for USC application
- 6.4. Common materials for steam turbine rotors in Europe: fabrication and basic properties
- 6.5. Present material development for application temperatures above 620°C
- 6.6. Summary and conclusions
- 7. Steels and alloys for turbine blades in ultra-supercritical power plants
- 7.1. Introduction
- 7.2. Commercial alloys
- 7.3. Trends in USC steam turbine blading
- 7.4. Coatings
- 7.5. Conclusions
- 8. Technologies for chemical analyses, microstructural and inspection investigations
- 8.1. Introduction
- 8.2. Modeling tools
- 8.3. Nondestructive testing
- 9. Welding technologies for ultra-supercritical power plant materials
- 9.1. Introduction: welded fabrication of USC components
- 9.2. Welding metallurgy of USC materials
- 9.3. Weldments design, codes and standards, approvals
- 9.4. Arc welding technology and consumables for USC materials
- 9.5. Welding procedures, NDT, quality assurance, weldments testing
- 9.6. Future trends
- List of acronyms
- References
- 2. Low-alloyed steel grades for boilers in ultra-supercritical power plants
- Part Two. Advanced ultra-supercritical power plant materials
- 10. New martensitic steels
- 10.1. Introduction
- 10.2. Development history and utilization of 9 to 12Cr martensitic steels in coal power plants
- 10.3. Basic methods of strengthening martensitic 9 to 12Cr steels in creep at elevated temperature
- 10.4. Degradation in creep strength at long times
- 10.5. Fundamental aspects of tempered martensitic microstructure and creep deformation
- 10.6. New martensitic 9Cr steel
- 10.7. Summary
- 11. New austenitic steels for the advanced USC power plants
- 11.1. Introduction
- 11.2. Future trends
- 11.3. Sigma phase strengthened concept (Power Austenite)
- 11.4. Summary
- 12. Sanicro 25: An advanced high-strength, heat-resistant austenitic stainless steel
- 12.1. Introduction
- 12.2. Development of new high-strength austenitic material for high-efficiency coal-fired power plant
- 12.3. Microstructure
- 12.4. Creep and rupture behaviors
- 12.5. Low-cycle fatigue properties
- 12.6. High-temperature corrosion and steam oxidation behavior
- 12.7. Weldability
- 12.8. Fabricability
- 12.9. Field experiences: testing in boilers
- 12.10. Future trends
- 12.11. Conclusions
- 13. New Japanese materials for A-USC power plants
- 13.1. Introduction
- 13.2. Development of boiler tubes and pipes for advanced USC power plants: HR6W, HR35
- 13.3. Superalloys development in MHPS
- 13.4. TOS1X
- 14. INCONEL alloy 740H
- 14.1. Background/introduction
- 14.2. Composition
- 14.3. Microstructure and phase stability
- 14.4. Mechanical properties
- 14.5. Corrosion properties
- 14.6. Manufacturing of mill product forms
- 14.7. Fabrication of components
- 14.8. Casting
- 14.9. Welding
- 14.10. Summary
- 15. HAYNES 282 alloy
- 15.1. Introduction
- 15.2. Conclusions
- 15.3. Future trends
- 16. Alloy 617 and derivatives
- 16.1. Introduction
- 16.2. Metallurgy of Alloy 617
- 16.3. Properties of Alloy 617 and derivatives
- 16.4. Fabrication, heat treatment, and welding of Alloy 617 and derivatives
- 16.5. Experiences from field testing
- 16.6. Conclusions/outlook
- 17. Alloy 263
- 17.1. Introduction
- 17.2. Physical metallurgy
- 17.3. Physical properties
- 17.4. Hot working
- 17.5. Heat treatment
- 17.6. Mechanical properties
- 17.7. Microstructural analyses
- 17.8. Weldability
- 17.9. Examples of trial components manufacturing
- 17.10. Long-term properties
- 17.11. Chemistry optimization
- 17.12. Corrosion and oxidation
- 18. Welding technologies for advanced ultra-supercritical power plants materials
- 18.1. Introduction
- 18.2. Experience accumulated in other industrial fields
- 18.3. Weldability and welding metallurgy (ferritic, austenitic steels and nickel alloys)
- 18.4. Arc welding consumables development, specific aspects of the welding procedures
- 18.5. Dissimilar metal welding, repair welding
- 18.6. Welding of A-USC valves, casings and cast components
- 18.7. Welding of rotors; technologies, fabrication issues, non destructive testing
- 18.8. Welding of boiler systems
- List of acronyms
- References
- 10. New martensitic steels
- Part Three. Materials’ development programs worldwide
- 19. Worldwide overview and trend for clean and efficient use of coal
- 19.1. Introduction
- 19.2. The role of coal in future global energy needs
- 19.3. Advantages and disadvantages of coal-fired for power plant boilers
- 19.4. Carbon capture, use, and storage
- 19.5. Why CCS
- 19.6. Tackling climate change
- 19.7. Industry experience
- 19.8. Economic importance
- 19.9. Affordability
- 19.10. CCS project proposals
- 19.11. Things about CCS
- 19.12. Carbon dioxide reuse
- 19.13. Key points of COP21: long-term goal
- 19.14. Will coal be on the dole after COP21?
- 19.15. Future energy: the electricity system now and decarbonized
- 20. The US DOE/OCDO A-USC materials technology R&D program
- 20.1. Introduction
- 20.2. US A-USC materials consortium
- 20.3. Materials selection
- 20.4. Boiler materials
- 20.5. Turbine materials
- 20.6. The future
- 20.7. Conclusions
- 21. The Chinese 700°C A-USC development program
- 21.1. Introduction
- 21.2. The foundation of China’s 700°C A-USC coal-fired power generation technology innovation consortium
- 21.3. The fundamental consideration of China’s 700°C A-USC coal-fired demo plant
- 21.4. Boiler materials for China’s 700°C A-USC coal-fired demo plant
- 21.5. Steam turbine materials for China’s 700°C A-USC coal-fired demo plant
- 21.6. Pilot testing rig for China’s 700°C A-USC coal-fired demo plant
- 21.7. Structure stability of Inconel 740/740H
- 21.8. Conclusions
- 22. Advanced USC technology development in Japan
- 22.1. Introduction
- 22.2. Technology development of A-USC in Japan
- 22.3. Summary and conclusion
- 23. A-USC R&D programs in other countries
- 23.1. Introduction
- 23.2. Indian A-USC program
- 23.3. Other countries
- 24. A-USC programs in the European Union
- 24.1. History of R&D programs on materials for USC and A-USC power plants
- 24.2. EU steel development research programs for ultra-supercritical plants
- 24.3. EU superalloys development research programs for advanced ultra-supercritical power plants
- 24.4. New materials for steam generators with efficiencies above 50% (MARCKO DE 2) 1999–2004
- 24.5. Electron beam welding (EBW)
- 24.6. KOMET 650
- 24.7. HWT I
- 24.8. Post AD700
- 24.9. COMTES+
- 24.10. NextGenPower
- 24.11. MACPLUS
- 24.12. POEMA: production of coatings for new efficient and clean coal power plant materials
- 24.13. “Partner steam power plant” for the regenerative power generation
- 24.14. The European Creep Collaborative Committee (ECCC)
- 24.15. Horizon 2020
- 24.16. European future
- 24.17. Conclusions about the EU R&D activities
- 19. Worldwide overview and trend for clean and efficient use of coal
- Index
Product details
- No. of pages: 900
- Language: English
- Copyright: © Woodhead Publishing 2016
- Published: September 1, 2016
- Imprint: Woodhead Publishing
- Hardcover ISBN: 9780081005521
- eBook ISBN: 9780081005583
About the Editor
Augusto Di Gianfrancesco
Affiliations and Expertise
Ratings and Reviews
Latest reviews
(Total rating for all reviews)
Bruno M. Mon May 14 2018
Matrial for ultra-supercritical and advance
Matrial for ultra-supercritical and advance ultra-supercritical power plant
JerusalemAlfonso Sun May 13 2018
Good book about a-usc &
Good book about a-usc & usc power plant materials