Manufacturing Technology

Manufacturing Technology

1st Edition - March 6, 1985

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  • Author: W. Bolton
  • eBook ISBN: 9781483141404

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Description

Manufacturing Technology 4 provides an introduction to the selection of manufacturing processes. It aims to do the following: (1) to present an overview of the manufacturing processes; (2) to enable an informed choice of manufacturing process to be made, taking into account the various alternatives possible; and (3) to enable the cost factor to be taken into account in determining which manufacturing method to use for a product. The book begins with a discussion of the basic principles of costing. This is followed by separate chapters on forming processes for metals and polymers; quality control in component production; and basic assembly methods for metals and plastics. The final chapter deals with the analysis of component designs and selection of appropriate manufacturing method. The text covers the unit Manufacturing Technology IV (BTECU83/187) of the Business and Technician Education Council. It can also be used as a general reference text for other courses involving manufacturing processes.

Table of Contents


  • 1 Costing

    1.1 Cost Accounting

    1.2 The Price of a Product

    Standard and Historical Costing

    Direct Labor Costs

    Direct Material Cost

    Overheads

    Standard Overhead Cost Rate

    Variance

    1.3 Cutting Speed

    Machine Operation Times

    Tooling Costs

    Most Economical Cutting Speed

    Questions

    2 Forming Processes-Metals

    2.1 Forming Processes

    2.2 Casting

    Choosing a Casting Process

    Design Considerations When Using Casting

    When to Use Casting

    2.3 Manipulative Processes

    Hot Working

    Cold Working

    Press Capacity

    Types of Press

    Combination and Progression Press Tools

    When to Use Manipulative Processes

    2.4 Powder Techniques

    2.5 Cutting and Grinding

    Finishing Processes

    The Selection of Cutting Processes

    Forming and Generating Using Machine Tools

    Screw Thread Production

    Gear Cutting

    2.6 Metal Removal

    2.7 Surface Finishes

    Questions

    3 Forming Processes-Polymers

    3.1 Polymer Materials

    The Flow Behavior of Polymers

    3.2 Forming Processes

    3.3 Choosing a Process

    Design Considerations When Using Polymers

    Questions

    4 Quality

    4.1 Accuracy

    The Cost of Accuracy

    4.2 Process Variability

    Process Capability

    Mean and Standard Deviation

    Selecting a Process

    4.3 Minimum Overall Production Cost

    Selective Assembly

    The Quality of Conformance

    Questions

    5 Assembly Operations

    5.1 Assembly Methods for Metals

    5.2 Adhesives for Metals

    5.3 Soldering and Brazing

    5.4 Welding Metals

    Selecting a Welding Process

    5.5 Fastening Systems with Metals

    5.6 Assembly Methods for Plastics

    5.7 Welding Thermoplastics

    5.8 Adhesive Bonding of Plastics

    5.9 Riveting of Plastics

    5.10 Press and Snap Fits

    5.11 Thread Systems with Plastics

    5.12 Assembly

    Designing for Easier and Faster Assembly

    Jigs and Fixtures

    5.13 Mechanized Assembly

    5.14 Automated Assembly

    Interchangeability

    5.15 Limits and Fits

    The ISO System

    Questions

    6 AssignmentS

    6.1 Restrictions Imposed by Design upon Manufacturing Methods

    6.2 The Cost Aspects of Process Selection

    6.3 Make or Buy Decisions

    6.4 Quality

    6.5 Assignments

    Appendix: Safety

    Further Reading

Product details

  • No. of pages: 116
  • Language: English
  • Copyright: © Butterworth-Heinemann 1985
  • Published: March 6, 1985
  • Imprint: Butterworth-Heinemann
  • eBook ISBN: 9781483141404

About the Author

W. Bolton

Former Lecturer at Buckingham Chilterns University College, High Wycombe, UK, and now retired, William Bolton has worked in industry and academia as a senior lecturer in a college of technology, a member of the Nuffield Advanced Physics team, an adviser to a British government aid project in Brazil on technical education, as a UNESCO consultant in Argentina and Thailand, and as Head of Research and Development at the Business and Technician Education Council. He has written many engineering textbooks, including Mechatronics, 4th ed., Engineering Science, 5th ed., Higher Engineering Science, 2nd ed., Mechanical Science, 3rd ed., and Instrumentation and Control Systems.

Affiliations and Expertise

Formerly Lecturer, Buckingham Chilterns University College, High Wycombe, UK

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