Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts.
Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification
Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization
Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718
Graduate students and researchers interested in manufacturing with metallic materials. R&D professionals working with metal manufacturing
Table of Contents
1. Powder bed fusion processes: main classes of alloys, current status, and technological trends 2. Directed energy deposition processes and process design by artificial intelligence 3. Current trends of metal additive manufacturing in the defense, automobile, and aerospace industries 4. Review of Microstructure and Mechanical properties of materials manufactured by direct energy deposition 5. Postprocessing challenges in metal AM: Strategies for achieving homogeneous microstructure in Ni-based superalloys 6. Design and topology optimization for additive manufacturing of multilayer (SS316L and AlSi10Mg) piston 7. Mechanical properties of titanium alloys additive manufacturing for biomedical applications
Sachin Salunkhe is an Associate Professor at the Mechanical Engineering Department of Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology, Chennai, India. His main research interests are in the area of press tool design, metal additive manufacturing, AI applications in manufacturing, expert systems for die design, sheet metal forming, wear analysis, fatigue analysis and high strain rate. Dr. Salunkhe has more than 55 research papers in reputed journals, conferences and 5 book chapters to his credit. He serves as a reviewer for many reputed journals and is a member of the International Association of Engineers (IAENG), and International Association of Computer Science and Information Technology (IACSIT).
Affiliations and Expertise
Associate Professor, Mechanical Engineering Department of Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology, Chennai, India
Sergio T. Amancio-Filho is a full professor for aviation materials and manufacturing techniques at Graz University of Technology (TU Graz), Austria. He is the deputy head of the Institute of Materials Science, Joining and Forming and chair of the ‘Austrian Ministry for Climate Action, Environment, Energy, Mobility, Innovation and Technology (BMK) Endowed Professorship for Aviation’. The focus of his work has been on the correlation between processing, microstructure and material properties aiming at developing, understanding and optimizing additive manufacturing and joining techniques for lightweight engineering structures. Before joining TU Graz, he was a Helmholtz-Young Investigator group leader at Helmholtz-Zentrum Geesthacht and assistant professor for Joining Technology at the Institute of Polymer Composites of Hamburg University of Technology (TU Hamburg, Germany), and also developed and patented prize-winning new joining techniques for polymer-metal hybrid structures.. He has been awarded 21 patents, co-published over 160 technical publications and co-edited the first technical book on joining technology of metal-polymer structures in 2018. Prof. Amancio-Filho is a recipient of national and international awards, including the Granjon Prize 2009 of the International Institute of Welding, the German High Tech Champions 2013 of the German Federal Ministry of Education and Research (BMBF), and the Georg-Sachs Prize 2014 of the “Stifterverband Metalle und dem Fachverband der Nichteisen-Metallindustrie Österreichs” and German Society for Materials Science (DGM). Furthermore, he has advised several undergraduation and graduation works and is an active member in different scientific and technical committees in Europe and America.
Affiliations and Expertise
Professor for Aviation Materials and Manufacturing Techniques, Graz University of Technology (TU Graz), Austria
J. Paulo Davim
J. Paulo Davim is a Full Professor at the University of Aveiro, Portugal. He is also distinguished as an honorary professor in several universities/colleges in China, India and Spain. The Portuguese Institution of Engineers conferred him with the title of Senior Chartered Engineer and has an MBA. He was also awarded a Eur Ing title by FEANI-Brussels and is a Fellow (FIET) of IET-London. He has more than 30 years of teaching and research experience in manufacturing, materials, mechanical and industrial engineering, with special emphasis in machining and tribology. He has worked as an evaluator of projects for the European Research Council (ERC) and other international research agencies as well as an examiner of Ph.D. theses for many universities in different countries. He is the editor-in-chief of several international journals, guest editor of several journals, series editor for Elsevier’s Woodhead Publishing Reviews: Mechanical Engineering book series, and scientific advisor for many international journals and conferences. Presently, he is an editorial board member of 30 international journals and acts as reviewer for more than 100 prestigious journals. In addition, he has also published as editor (and co-editor) more than 150 books and as author (and co-author) more than 15 books, 100 book chapters and 500 articles in journals and conferences. He has published more than 280 articles in prestigious journals.
Affiliations and Expertise
Full Professor, Department of Mechanical Engineering, University of Aveiro, Aveiro, Portugal