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DECANTER CENTRIFUGE HANDBOOK
Decanter Centrifuge Handbook

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Edited By
A. Records
K Sutherland

Description
Scope of Publication
A reference work for process designers and users of decanters, this book aims to bridge the information gap in this field - that between academic theory promoted in student textbooks and case study data in manufacturers sales literature.

Design
It includes information on design and specification, preparing the reader to select and correctly size equipment.

Purchase
As a design or project engineer working with vendors to make final equipment selection, this work provides the readers with the full facts before they start talking to product vendors.

Supply
In an environment of industry consolidation, the handbook allows you to track suppliers old and new, providing a basis on which users can find the new relevant company for the parts/service he/she wishes to purchase.

Operation
Once an equipment purchase is made, the user needs to be made aware of how to optimally operate decanters. The Decanter Centrifuge Handbook covers relevant (process) operating issues such as instrumentation and control and the use of flocculents.

Audience
Process designers, manufacturers and users of decanters.

Contents




Introduction



Decanter development Manufacturers:
who entered the markeplace, who left, who owns whom, specialities of major suppliers


Trends in technology




Decanter Design



Basic construction:
vertical/horizontal, concurrent/countercurrent, leading/trailing conveyor, design limitation, natural frequency versus L/D and design


Materials of construction:
maximum bowl speed versus bowl diameter, materials of construction


Basic components:
bowl, conveyor, casing, drive, backdrive, gearbox, frame and mounting, inlets and outlets, bearings and seals


Variants:
bowl diameter, clarifying length, beach angle, scolling aids: liners and grooving, conveyor leads, conveyor pitch, flight profile, cant and rake, flow: axial helical and vane assisted, baffle designs, feed zone design and position, polymer inlets, gearbox designs and alternatives, cake discharge, brakes, weat inserts, tiles, noise abatement features, surface finishes


Special features:
three phase design, screen bowls, double beach design, nozzle cake discharge, vanes and discs, casing baffles, windage control, cake collectors, cake reslurry, back drive systems, centripetal pump, skimmer pipe, drain valves, high temperature and high pressure designs, compound beach angles


Instrumentation:
Tachometers, proximity probes, torque monitoring, power meters, controllers



The Market



Where decanters are used, how many are used, importance in that market, impact on decanter design and use for manufacturer and end-user




Applications:
effluent - municipal and industrial, drilling muds, olive and palm oils, proteins, starches, brewery and distillery grains, dairy, petrochemicals, minerals, pharmaceuticals, heavy chemicals, clays, water works sludges, fish meal, surimi, rendering


Application Types:
clarification, classification, dewatering, extra dry solids, washing, reslurry wash, thickening



Theory



Clarification:
sigma theory, classification, thickening, compaction, limitations, examples


Conveying:
beta theory, scrolling, scrolling efficiency, dewatering examples


Power Consumption:
W&F, scrolling, process, braking, total


Polymer Addition:
mixing, flocculation time, addition point, consumption


Pressure developed:
in liquor, in cake, equivalent of torque, g-force


Scaling:
conveying, power, torque, dryness, capacity


Particle size distribution:
cut point, surface area, converting number of weight distribution, use with sigma and capacity


Moving layer theory



Calculating the effect of vanes and discs



Fundamental studies




Flocculents



Types of flocculents:
polycrylomides and others, anoimic, cationic, nonionic, molecular weight, ionic charge


Dosing Make-up:
methods, equipment, time, concentration, addition point



Test work and data



Test methods:
equipment needed, planning the test, data needed, manipulating the data, examples of data to illustrate theory



Calculations and scale-up



Options



Identifying the pertinent method



Data needed



Preparing the date:
function to be calculated


Mass balance



Recovery



Polymer Dose



g-level



Power Calculations



Worked examples




Plant Instrumentation and Control

The complete decanter plant is considered. Feed and polymer pumps, polymer make up systems, off-take conveyors and centrate receivers will all be included. Instrumentation in common use will be enumerated including mechanical and electronic devices. These will include level indicators, speed meters, torque meters, solids in liquid monitors and meters, timers, starters, vibration monitors and bearing condidtion monitors



Decanter Features for special applications




Tables of decanter data




Nomenclature, acknowledgements, references, index


Bibliographic details
Hardbound, 440 pages, publication date: MAR-2001
ISBN-13: 978-1-856173-69-8
ISBN-10: 1-856173-69-0
Imprint: ELSEVIER

Price and Ordering
Price:
GBP 202
USD 325
EUR 237.95
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Last update: 4 Sep 2009
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